Product Description
We are actively engaged in providing a supreme range of Granulated Single Super Sulphate Plant. It is demanded in the fertilizer which is used at the time of preparation of soil. This plant is operated with its semi-automatic and automatic mode of system. Granulated Single Super Sulphate Plant is is situated in the smokestacks of a coal fired plants. In this process, when the biosolid as well as fertilizer is precipitated, it basically results in the flue gas disulfurization material.
Specification
| Fertilizer Form | Powder |
| Automatic Grade | Semi-Automatic,Automatic |
| Brand | Megatech |
| Sulfuric acid | 98.5% pure |
| Grind mesh | 100 % |
| Free Acidity Max | 4% |
Superior Granulation Efficiency and AutomationAchieve granulation efficiency above 95% with our fully automatic GSSP plant. Operated via a sophisticated HMI touch screen and PLC controls, the plant delivers precise and continuous production. Batch-type granulation with integrated curing supports optimal product quality and consistency, making it ideal for modern fertilizer manufacturing requirements.
Robust Design with Proven Safety StandardsThe plant is built on an RCC foundation using mild steel structures and stainless steel contact parts, ensuring durability and corrosion resistance. It complies with both national and international safety standards, featuring an eco-friendly, energy-efficient design and emissions control systems like dust collectors and scrubbers. Maintenance is straightforward, requiring minimal downtime.
Comprehensive Project and Service SupportWe provide turnkey solutions from design to installation and on-site commissioning, supported by a dedicated team for after-sales service. The plants design facilitates easy access for servicing, reducing operational manpower needs to 5-10 personnel depending on capacity, and offers an optional automatic bagging and weighing system for streamlined packaging.
FAQs of Granulated Single Super Sulphate Plant:
Q: How is granulated single super sulphate produced in this plant?
A: Granulated single super sulphate (GSSP) is produced using a batch-type granulation process, where rock phosphate, sulphuric acid, and filler are mixed in a horizontal mixer. The mixture undergoes granulation, integrated curing, and is formed into 2-4 mm granules, ensuring efficiency and consistency.
Q: What are the main benefits of using this fully automatic GSSP plant?
A: The plant delivers superior granulation efficiency above 95%, continuous and automated operations, and enhanced safety and environmental controls. It offers low maintenance requirements, streamlined servicing, and optional automatic bagging, making it both operator-friendly and cost-effective.
Q: What is the typical installation process and support provided?
A: Installation is managed as a turnkey project, with comprehensive on-site commissioning and ongoing service support. The plant requires an RCC foundation and connections to utilities like water, electricity, and steam (if needed). Our team ensures seamless integration and staff training for optimal operation.
Q: When should emission control systems be used in the plant?
A: Emission control systems, including dust collectors and scrubber systems, are integrated to operate continuously during production. They minimize airborne particulates and gaseous emissions, maintaining compliance with environmental and safety standards at all production times.
Q: Where is this GSSP plant primarily used or installed?
A: The plant is installed in industrial settings focused on fertilizer manufacturing, typically in locations requiring efficient, large-scale production capacities. It is suitable for Indian and international markets due to its adaptable design and compliance with rigorous safety standards.
Q: What utilities and manpower are required to run the plant?
A: Operation requires access to water, electricity (100250 kW), and steam if needed. The manpower requirement ranges from 5-10 personnel per shift, depending on the scale and degree of automation, making it resource-efficient compared to manual processes.
Q: How does the plants computerized and automated system improve its operation?
A: With a PLC-based HMI touchscreen, the computerized control allows for real-time monitoring, precise adjustments, and minimal manual intervention. This significantly enhances operational reliability, process control, granule consistency, and overall plant safety.