A Mini Sugar Plant is a compact sugar manufacturing unit designed for small to medium-scale sugarcane processing. It is used for producing white sugar, brown sugar, jaggery, and other sugar products with lower investment compared to large sugar mills. Typical capacities range from 5 TCD to 500 TCD (Tons Cane per Day) depending on the plant model and automation level.
Technical Specifications
Plant Capacity
5 TCD to 500 TCD
Sugar Recovery Rate
8% to 12%
Power Requirement
20 HP to 250 HP
Boiler Capacity
300 kg/hr to 5000 kg/hr
Steam Pressure
10 to 32 kg/cmï
Fuel Used
Bagasse, Coal, Biomass
Voltage
440V / 3 Phase / 50 Hz
Construction Material
Mild Steel and Stainless Steel
Automation Type
Semi-Automatic / Fully Automatic
Installation Area
1 acre to 10 acres depending on capacity
Main Equipment Included
Sugarcane Crusher
Juice Clarifier
Evaporator
Vacuum Pan
Crystallizer
Centrifugal Machine
Sugar Dryer
Boiler
Bagasse Handling System
Molasses Tank
Control Panel
Production Process
Sugarcane Feeding ï Crushing ï Juice Extraction ï Clarification ï Evaporation ï Crystallization ï Centrifuging ï Drying ï Packaging
Features
High sugar extraction efficiency
Low power consumption
Easy maintenance
Compact design
Suitable for rural and small industrial setup
Eco-friendly operation
Applications
Sugar Manufacturing Units
Agro Processing Industries
Cooperative Sugar Plants
Rural Entrepreneurship ProjectsA Mini Sugar Plant is a compact industrial unit designed for small and medium-scale sugarcane processing. These plants are commonly used for producing crystal sugar, brown sugar, and khandsari sugar with lower investment and space requirements compared to large commercial sugar mills. Typical mini sugar plants operate in the 100 to 1000 TCD (Tons Cane per Day) range depending on plant design and automation level.
Technical Specifications
Plant Capacity
100 TCD to 1000 TCD
Sugar Recovery Rate
8% to 12%
Power Requirement
50 HP to 500 HP
Boiler Capacity
500 kg/hr to 10,000 kg/hr
Steam Pressure
15 to 32 kg/cm²
Voltage
415V / 440V
Frequency
50 Hz
Fuel Type
Bagasse, Coal, Biomass
Construction Material
Mild Steel and Stainless Steel
Automation Grade
Semi Automatic / Fully Automatic
Land Requirement
1 to 10 Acres depending on capacity
Operating Temperature
90C to 120C
Main Equipment Included
Cane Carrier
Sugarcane Crusher
Juice Extraction Unit
Juice Clarifier
Sulphitation Tank
Evaporator
Vacuum Pan
Crystallizer
Centrifugal Machine
Sugar Dryer
Molasses Tank
Boiler
Bagasse Handling System
Control Panel