Product Description
Automatic Cement Plant, manufactured, supplied and exported by Megatech International Pvt. Ltd is used to produce cement. This is included with furnaces as well as vertical shafts, which make the operation easier. The said plant is provided with the mechanical mills and make superior quality cement. Automatic Cement Plant is accessible with latest technology and make produce cement of uniform texture. The raw materials used by the plants are lime, clay, coke coal, laterite, plaster and various others. Provided plant is a simple to operate facility, accessible with advanced functional efficacy.
Raw materials:
- Lime (purity not lower than 88% Total Carbonate)
- Clay (black earth) must be greased
- Coke Coal / Coke Petroleum
- Laterite (if the sludge is not 16% Fe2O3)
- Plaster (additive used in clinker grinding)
- The manufacturing process
Raw MaterialPercentage:
- Clay (Black Soil) 16-18
- Pet Coke 8
- Iron dust 1% if required
The process is divided into 3 stages:
- Raw grinding section
- Furnace section
- Section Crushing clinkers
Specification
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Capacity
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30 TPD to 300 TPD
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Brand
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Megatech
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Automatic Grade
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Automatic
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Voltage
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240 - 380V
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Control type
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PLC
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Lime Stone %
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71-72
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Efficient Cement ProductionThis automated cement plant employs rotary kiln technology and a dry process system, ensuring efficient clinker and cement production with minimal power consumption. Its advanced cooling and integrated fume extraction keep the operation stable and environmentally compliant.
Comprehensive Automation and ControlWith a digital PLC control system, users benefit from precise management of temperature, feeding, and blending operations. Full automation delivers exacting quality standards and reduces manual intervention, while computerized monitoring maintains consistent output.
Durable Design and Installation ServiceBuilt from mild steel and coated with anti-corrosive and protective finishes, the plant withstands harsh industrial environments. The supplier provides installation services, ensuring the plant is operational quickly and reliably at customer sites.
FAQs of Automatic Cement Plant:
Q: How does the automatic cement plants digital PLC controller improve operational efficiency?
A: The digital PLC controller automates complex functions such as temperature control, raw material feeding, and kiln operation, leading to more consistent production quality, reduced human error, and higher overall efficiency.
Q: What raw materials and processes are used in this rotary kiln cement plant?
A: The plant utilizes an automatic conveyor system for raw material feeding and operates on the dry process method within a rotary kiln, making it ideal for producing clinker and blended cement.
Q: When is installation service available for the cement plant?
A: Installation services are provided as per the customers schedule, ensuring expert setup and commissioning at the designated industrial site for seamless integration and immediate operation.
Q: Where can this automatic cement plant be installed?
A: The plant is customized for various industrial locations and capacities, with flexible dimensions and installation service offered throughout India by the exporter, manufacturer, and supplier.
Q: What are the main benefits of the integrated fume extraction and advanced cooling systems?
A: Integrated fume extraction ensures compliance with emission standards, while advanced air/water cooling maintains optimal operational temperatures, protecting equipment and improving energy efficiency.
Q: How is cement production capacity adjusted for different requirements?
A: Capacity ranges from 500 to 5000 tons per day and can be customized based on client needs. Dimension, weight, and power specifications are tailored according to production targets.
Q: What features make this cement plant suitable for industrial use?
A: The plant showcases robust construction using mild steel, anti-corrosive coatings, heavy-duty motors, full automation, computerized control, and easy installationmaking it ideal for continuous, high-volume industrial cement production.