Product Description
Cement Manufacturing Plant
With the valuable assistance of skilled team of professionals, we are manufacturing, exporting and supplying premium quality Cement Plant. Mainly used for the production of high quality cement, offered plants are manufactured under the vigilance of our experienced professionals using premium quality components and advanced technology. Further, offered Mini Cement Plant are thoroughly tested on various parameters to ensure their performance at clients' end.
We are manufacturing, supplying and exporting precision engineered cement plant that is known for long time operation without any disturbance. High quality body materials and other quality assured components are used to fabricate this plant. Plant designing for this high quality grinding machine is done keeping the main components of the machines like rotary device, driving device (small transmission gear, electrical machine, reduction gears, etc.), discharging device and feeding device in the accurate position for a better performance of the machine. Cement Clinker Grinding Plant, Pozzolana Ghana Plant and Pozzolana Making Plant are some of our outstanding cement plants. These machines are reliable to work with and high corrosion resistance is one of the striking features. Raw materials like Steel and steel casting are used to make these cement plant as per industry standard.
Products Features:
- Detachable liner
- Modular Design
- Long time operation
- Low power consumption
- Low repairing cost
VRRK:- Latest Technology in Mini Cement Plant :- Capacity (30 TPD TO 300 TPD)
Raw Materials :
- Limestone (purity not less than 88% Total Carbonate)
- Clay ( Black Soil ) should be buttery
- Coke Breeze / Petro Coke
- Laterite ( Used if Clay do not have 16% Fe2O3)
- Gypsum (Additive used during Clinker Grinding)
Manufacturing Process:
VSK Technology is used to manufacture clinker on small scale. The plant is small and easy to operate. The Raw Materials :
The process is divided in 3 parts:
- Raw Mill Section
- Kiln Section
- Clinker Grinding Section
Specification
| Capacity | 30 TPD to 300 TPD |
| Brand | Megatech |
| Automatic Grade | Automatic |
| Voltage | 240 - 380V |
| Control type | PLC |
| Lime Stone % | 71-72 |
Advanced Automation & ControlOur cement plant integrates computerized controls via PLC and a sophisticated HMI panel, enabling real-time monitoring and precise production management. This automation not only minimizes manual intervention but also helps in maintaining consistent product quality and improving operational efficiency.
Energy Efficient and Eco-Conscious DesignBuilt with high-efficiency systems, the plant optimizes energy usage throughout the production cycle without compromising on throughput. With comprehensive dedusting and stack filter emissions-control technology, the installation also prioritizes environmental compliance and sustainable operation.
Customizable for Industrial DemandsEvery aspect of this cement manufacturing setup from material construction to plant dimensionscan be customized to fit specific production volumes, facility layouts, or preferred methods (dry/wet process). This ensures seamless integration with your existing infrastructure and maximizes output potential.
FAQs of Cement Manufacturing Plant:
Q: How does the automated clinker formation process enhance production quality?
A: The automated clinker formation system uses advanced sensors and controls to maintain optimal temperatures and conditions, allowing for consistent, high-quality clinker output. Automation reduces human error and ensures a stable process flow for the best cement grades.
Q: What emission control technologies are included in this cement plant?
A: The plant is equipped with dedusting systems and stack filters, effectively capturing particulate matter and minimizing environmental pollutants in accordance with industry standards and regulatory requirements.
Q: When is this cement production line most suitable for deployment?
A: This production line is ideal for facility upgrades, new plant setups, or replacement projects that demand high efficiency, automation, and compliance with modern environmental and energy policies.
Q: Where can the cement plant be installed, and how are its dimensions customized?
A: The plants structural dimensions (length, width, height) and weight are tailored to match your facilitys spatial requirements. It can be installed in practically any industrial setting, with configuration guidance provided by our engineering team.
Q: What processes are supported by this production line?
A: Both dry and wet cement manufacturing processes are supported, offering flexibility to fit your raw material availability, energy considerations, and product specifications.
Q: How is power consumption optimized in this plant?
A: The system utilizes high-power AC motors and energy-saving control strategies throughout the electric-driven production line, ensuring efficient operation and reduced energy costs even at large scales.
Q: What are the key benefits of choosing this turnkey cement manufacturing plant?
A: Clients gain from a fully automated, efficient, and customizable solution that improves productivity, minimizes labor, optimizes energy use, and complies with stringent environmental standardssupported by expert manufacturer service from India.