Product Description
Megatech International Pt Ltd is a Rajasthan, India-based manufacturer of Sugar Processing Plants that is designed and developed by our skilled professionals by using premium-grade materials and high-performance electrical drives that result in robust design as well as high efficiency. It runs on a standardized alternating voltage of 220 to 415 volts with a power cycle frequency of 50 to 60 Hertz. Sugar Processing Plants is fully automatic in operation and is capable to produce output with a maximum capacity of 500 tons per day.
Specification
| Brand | Megatech |
| Automatic Grade | Semi-Automatic, Automatic |
| Capacity | 500-300 TCD |
| Type of Machines | Compact |
| Material | Stainless Steel, Mild Steel |
| Voltage | 240 - 380V |
Efficient & Expandable Modular StructureEngineered for maximum productivity, the plants modular structure allows seamless expansion as production needs grow. Built from durable mild steel, it offers robust performance while simplifying installation and future upgrades. Operators benefit from clearly labeled access points and removable panels to facilitate maintenance.
Advanced Automation & SafetyWith a PLC-based control system, the plant minimizes manual intervention and ensures smooth, reliable operation. Automatic overload protection and interlock safety features safeguard personnel and equipment, making operations safer while reducing the likelihood of operational errors.
Superior Energy & Environmental PerformanceIntegrated waste heat recovery and high-efficiency drives result in low power consumptionjust 110 kW/hr for up to 500 tons daily output. Designed to meet stringent environmental standards, the system effectively manages waste and emissions while maintaining high sugar recovery rates.
FAQs of Sugar Processing Plants:
Q: How does the sugar processing plant achieve high energy efficiency?
A: The plant utilizes an integrated waste heat recovery system and high-efficiency electric drives, which significantly reduce energy consumption and optimize power usage during all processing stages, resulting in a power consumption of just 110 kW/hr.
Q: What are the main stages of sugar processing in this plant?
A: The plant follows a comprehensive process including juice extraction, clarification, evaporation, crystallization, and separation. Multi-stage filtering units ensure high juice clarity for optimal sugar yield.
Q: When should maintenance be performed on the sugar processing plant?
A: Routine maintenance should be scheduled according to the manufacturers guidelines. Thanks to easy-access points and removable panels, routine servicing and inspections can be conducted efficiently, minimizing downtime.
Q: Where can this sugar processing plant be installed and operated?
A: Designed for flexibility, the plant functions optimally in tropical and sub-tropical climates. It is suited for installation at sugar mills or independent processing facilities, with customization options for various site requirements.
Q: What are the benefits of the fully automatic, PLC-based control system?
A: Automation minimizes manual intervention, enhances operational precision, and ensures consistent product quality. The PLC-based system supports efficient process monitoring, quick adjustments, and rapid troubleshooting.
Q: How does the plant ensure operator safety?
A: Operator safety is prioritized through automatic overload protection, interlock safety mechanisms, and a noise level kept below 85 dB, in addition to user-friendly controls and clearly marked emergency stops.